Project Overview:
The client required a short on-site construction period and rapid commissioning for indoor plant use. To meet this demand, the project team adopted a modular design, utilizing a semi-mobile crushing station. This system features fixed host equipment (e.g., jaw crusher, cone crusher) mounted on a steel chassis, which can be relocated within the site via trailers or hydraulic lifting devices. This eliminates the cumbersome foundation work and dismantling processes of fixed production lines, ensuring high installation efficiency. Optimized process layout further minimizes spatial waste, creating a compact and rational design. This approach not only guaranteed timely delivery but also enhanced operational stability
Equipment Configuration:
The crushing line combines modular jaw crushers, cone crushers, and screening equipment, striking a balance between investment cost, installation efficiency, production flexibility, and operational stability.
Advantages:
- Cost & Installation Efficiency: Compared to fixed lines requiring extensive civil work, semi-mobile stations reduce基建investment with shorter installation cycles (5–7 days for full setup). Their procurement cost is typically lower than fully mobile stations.
- Flexibility for Diverse Needs: While not as mobile as tracked crushers, semi-mobile stations allow relocation within large mining areas, avoiding the rigidity of fixed lines
- Stable Performance & Smart Features: Core crushers (e.g., cone crushers) ensure high output and uniform particle size. PLC-based intelligent control enables automation, real-time monitoring, and fault diagnosis, enhancing safety and reducing labor intensity
Client Feedback:
- ROI Approval: The client praised the tailored design for合理equipment配置, saving基建costs. The automated line delivered time/labor savings and环保compliant output
- Production Efficiency: The semi-mobile line achieved fast调试and smooth operation shortly after delivery
- Flexibility Appreciation: On-site adjustments to production plans were highlighted as a key strength
